SUMMiT Fabrication Process

The five-layer Sandia Ultra-planar Multi-level MEMS Technology (SUMMiT V™) provided through the SAMPLES™ Program offers several unique surface-micromachining capabilities. It is the only surface-micromachining process which can boast up to five independent layers of polysilicon. The five layers are comprised of four "mechanical" layers, and one electrical interconnect layer. It is also the only surface-micromachining process which offers chemical-mechanical planarization to eliminate inter-level interference. It features Sandia's ultra-low-stress mechanical polysilicon, and is the only surface-micromachining process with 1-micron design rules. The five-layer SUMMiT V™ Fabrication Process makes possible an enormous range of advanced designs, not possible with other less advanced technologies. Devices such as the microengine and torque conversion systems can only be built with the SUMMiT V™ Process.

For additional examples of the sophisticated micromachines that can be fabricated in SUMMiT V™, check out our Image Gallery and Movie Gallery.

Participants in the SAMPLES™ Program can design modules to be fabricated in the SUMMiT V™ Process. The fabrication cost is $ 10,000 per module design, and participants will receive a minimum of 100 unreleased modules (6340 X 2820 microns) from a processing run.

For more technical details regarding the SUMMiT V™ fabrication process, check the Technical Information section or contact Harold Stewart (stewarthd@sandia.gov).

 

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